Upgrade Without Replacing Machines! YenProtek's Smart Monitoring Solution Enables Efficient Data Collection for Punch Press Manufacturers!
Comprehensive Factory Machine Data Monitoring System
Utilization Rate Monitoring System
From real-time equipment status, production status, work order data, OEE (Overall Equipment Effectiveness), and downtime causes, to long-term production history records and trend chart querying/filtering, as well as various system management tools like permission and role management, account and password management, work order management, and machine management... YenProtek's customizable system provides operators with detailed plant-wide machine monitoring data. This data helps administrators not only quickly grasp production status but also optimize production efficiency based on historical data.
Simple, User-Friendly Interface
Responsive Web Design
The machine data monitoring system features a Responsive Web Design (RWD) interface. Whether in the office or on the production floor, users can conveniently view and manage all data via any device (desktop computer, tablet, or smartphone). Following the trend of Smart Industry, the RWD monitoring interface not only provides a better user experience but also makes the production process and decision-making more efficient, flexible, and up-to-date.
Development Highlights
Real-time monitoring
Grasp real-time data and the production status of each machine in the factory.
Historical Data Tracking
From work order records to machine production logs and OEE, all comprehensive in one place.
Easy Installation
Simple Installation and Rapid Deployment with No Machine Modifications
Visual Trend Charts
Makes data more concrete and analysis more comprehensive.
Real-Time Cloud Logging
Every count is instantly transmitted to the Cloud, ensuring data is up-to-date.
High Scalability
100% designed and manufactured in Taiwan, offering flexible custom development.
Extend the value of your legacy machines, bring new energy to your manufacturing, and let YenProtek accompany you toward a smarter manufacturing future!
Project Overview
A punch press processing company in Taichung wanted to collect production line data (the production status and utilization rate of each machine, etc.). However, most machines in the plant were legacy models unable to connect to a network for data collection, and the punch presses varied not only in age but also spanned multiple brands. The company therefore asked YenProtek to help plan a solution that would bring modern data collection and monitoring to its existing machines without modifying them and with fast installation.
Many punch press processing companies in Taiwan face the same dilemma: how to effectively collect production data from a mix of old and new machines on the production line. These machines without network connectivity are often a major obstacle to plant-wide data collection and digital transformation. YenProtek designed a smart production data collection system for punch press processors: simply install a control box (containing a counter and communication module) next to each punch press to monitor the number of strokes in real time, and transmit each machine's production data to the Cloud instantly via wireless communication (this project used Wi-Fi). Whether from old or new machines, all data is ultimately integrated and displayed on a web platform, where the system automatically converts count data into utilization rates. Owners no longer need to worry about manual transcription errors or incomplete data, and can use the system data as a basis for reviewing and improving production efficiency.
Project Details
- Client / Site
- XX Punch Press Processing Plant
- Project Period
- 2023
- Category
- # Machine Connectivity # Hardware Development # System Development